The BCG Continuous Granulator, combines granulating, drying and milling in a single operation and allows for the continuous production of formulations with active concentrations as high as 96%. A unique process allows the introduction of water and nitrogen that enables the granulation of even hydrophobic actives and allows the user to determine the porosity of the granules, which greatly improves disintegration and dissolution. The unit is fully contained and does not require scale-up.